3 stage planetary gearbox design pdf

Economical planetary gearboxes precision helical planetary gearboxes precision atex planetary gearboxes frame size mm 40, 60, 90, 115, 155 60, 90, 115, 142 60, 90, 115, 142, 180, 220 nominal output torque nm up to 460 up to 430 up to 1800 radial load n up to 4600 up to 10 000 up to 50 000 minimum backlash arcmin 3 3 maximum. In involute gear design, all contact between two gears occurs in the same fixed, flat plane. The computeraided design cad files and all associated content posted to this website are created, uploaded, managed and owned by third party users. Planetary gear boxes chapter 10 3 index technical information 4 size 100 1. This expertise is the foundation of our planetary gear series. This type of efficiency ensures that a high proportion of the energy being input is transmitted through the gearbox, rather than being wasted on mechanical losses inside the gearbox. The involute of a circle is the spiraling curve traced by the end of an imaginary taut string unwinding itself from that stationary circle. Planetary gear system is an assembly of gears where one or more planet gears revolve around a gear placed at centre named. The research program covers basic ideas of the design of the proposed gear drives.

Power house of mhpp expects minimum maintenance, since it is located far from. Typically, the planet gears are mounted on a movable arm or carrier, which itself may rotate relative to the sun gear. In more than a few cases, the planetary gears in particular are subjected to loads up to their physical limits. Structure and features 4 types 5 standard reduction ratio ip 6 recommended lubrication oils 6 selection of.

Our 3 stage planetary gearboxes are available in modular design allowing for easy customization. Epicyclic gearing or planetary gearing is a gear system consisting of one or more outer, or planet, gears or pinions, revolving about a central sun gear or sun wheel. A generalized optimal design formulation to gear trains was presented. Tutorial for designing and calculation of a multiplestage. Selecting gears in metric unit the gear tooth profile of the spur gear will be in module. Pdf procedure for optimum design of a twostage spur. Planetary gearbox manufacturers,high torque planetary. The gearbox has two planetary stages, with helical involute gears. The tool investigated is from atlas copco st series and consists of three main parts. The conventional arrangement of single or double stage reduction. Planetary gear bearing arrangements in industrial gearboxes. Planetary gear trains are extensively used for the power transmission and are the most critical component. Design of spur gears spur gear can be modeled similar.

A planetary gearbox, epicyclic type with sun and planet gears. I am unaware of any other book which gives such information and at the same. Planetary gear is one of the epicyclic gear, which is a gear system consisting of one or more outer gears, or planet gears, revolving about a central, or sun gear. Three stage planetary gearbox with two output shafts youtube. Then gear 4 transfers the torque from gear 3 back to gear. Epicyclic gearing systems also incorporate the use of an outer ring gear or annulus, which meshes. Design and optimization of planetary gears considering all. Planetary kinematics note that point 1 on the planet gear is stationary zero velocity due to noslip assumption note that point 2 on the planet gear has the same velocity as point 2 on the sun gear also due to noslip assumption, which is given by. In a planetary gearbox we see a sun solar gear, satellite ring gear and two or more planet gears. Gear design process lightweight construction and consideration of available resources result in gearbox designs with high load capacity and power density. Design and optimization of 2stage reduction gearbox. If the carrier is acting as the input in the planetary gear system, rotating the ring gear while the sun gear is still, divide the number of teeth on the ring gear the driven gear by the number of teeth on the planetary gears the driving gears. Reliability for a typical 2 mw gearbox including its first planetary stage and following two parallel stages see figure has been evaluated for a number of cases such as.

Planetary gear trains are one of the main subdivisions of the simple epicyclic gear train family. The selection of an appropriate planetary gear for your individual application. Tutorial for gear design and calculation with mdesign gearbox. The first stage has three planets and the second stage five planets. In addition to these, every 3 stage planetary gearbox has a robust and stable support.

Planetary gear system is an assembly of gears where one or more planet gears revolve around a gear placed at centre named sun gear and a ring gear encircles the. Please start with the tutorial for shaft calculation to see how to introduce geometry and supports for single shafts. In the first step, only one planetary stage is build, in the second step the second planetary stage. Spaceoptimized 2 stage design the highend gearbox lines are constructed in a spaceoptimized, two stage design. Conceptual design of planetary gearbox system for constant. Line diagram of planetary gearbox system to govern constant generator speed. The system was able to find the number of design variables considering specified constraints. Gear design in mdesign gearbox march 2012 driveconcepts gmbh, dresden 3. Clicking on the planet carrier displays its parameters in the parameter menu. Our customers also revere us as experienced partners in drive technology. New types of planetary face gear drives the developed face gear drives are shown in figs. For a double stage planetary gearhead, the carrier of the first stage becomes the sun gear of the second stage. The design of the gear teeth also affects the relative position of one gear to another.

The planet gears used in a planetary system share the load, allowing for a much higher torque. The angular speed of the planet carrier can be found since we know the. Gearboxes are used to get variable output torque as per requirement. Framo morat is not only known for its comprehensive manufacturing expertise. Lightweight design for planetary gear transmissions. At the same time, expectations for gear reliability are high. A two stage gearbox or a three stage gearbox can be achieved by simply increasing the length of the ring gear and with serial arrangement of several individual planet stages. Every sgr gearbox is designed to allow for proportional distribution of torque with a heavy duty load bearing capability on a lowspeed shaft. A two stage planetary gear stage is defined using the program. An optimal weight design problem of a gear pair system was studied using kisssoft.

Open the shaft path in the element explorer and pull a planet carrier into the 3dsurface drag and drop. We design a reduction gearbox is used to reduce the speed of the input,from the electrical motor, while also multiplying the torque the input creates. We place great importance on your flexibility in the configuration and application of our planetary gears. Each cad and any associated text, image or data is in no way sponsored by or affiliated with any company, organization or realworld item, product, or good it may purport to portray. Pdf design and analysis of an epicyclic gearbox for an electric. Additionally, there is a diversity of planetary gears for different applications. Normally, the sun gear is driven and thus move the planet gears locked in. Three stage planetary gearbox with two output shafts.

The selection of an appropriate planetary gear for your individual. A computer aided design of gears approach was proposed to optimize one stage gear pair. Experimental characterization of the coupling stage of a. Planetary gearboxes are used frequently to match the inertias, lower the motor speed, boost the torque, and at the same time provide a sturdy. Housing the housings of the high end range are designed from a onepiece, robust housing. This ensures every gear box offers a high torsion rigidity. Pdf design, modelling and analysis of a 3 stage epicyclic. Another advantage of the planetary gearbox arrangement is. Due to the lower torque values, the input stage is dimensionally smaller than the output stage. Choose in the element explorer gear spur gear external gear and drag it into the 3dview. Since, i am working in the metric unit every dimension will be in mm. Lightweight design for planetary gear transmissions berndrobert hohn, karsten stahl and philipp gwinner there is a great need for future powertrains in automotive and industrial applications to improve upon their efficiency and power. Design, modelling and analysis of a 3 stage epicyclic planetary reduction gear unit of a flight vehicle k akhila1 and m amarnath reddy2 corresponding author.

This is particularly true for planetary gearboxes in industrial gearboxes, since such gearboxes must transmit very high power levels with high operational security within a very small design envelope. Understanding, selecting and applying planetary gearheads. Design of two stage planetary gear trains for reduction ratio 78. Single stage planetary gearheads provide possible gear ratios ranging from 3. Sgr planetary gearbox n series features a compact size, low noise operation and excellent durability. Procedure for optimum design of a two stage spur gear system article pdf available in jsme international journal series c 464. Design and numerical analysis of optimized planetary gear box. Patel institute of engineering, vitthal udyognagar abstract.